Consumables

How to select the right Chips or media?

We select the chips that are suitable for your parts. Ideally, chips should touch the entire surface area of your parts, should be easily separated from the parts in the sieving process, and should not get into gaps of the parts. Chips have an optimum abrasion-grinding rate and long life. All stone types are tested in our R&D test center and then shipped. Please contact us for more information about our ceramic chips.

CERAMIC CHIPS

Ceramic abrasive chips are used in vibratory machines and drums for deburring-grinding and to remove surface roughness of sharp corners in iron and some non-ferrous metals. Our ceramic stone formulation can be prepared in various compositions depending on the desired surface quality. Our chips generally contain low-medium-high abrasives for various applications. They are suitable for hard metals. Iron-steel, stainless steel, etc.

ceramic-media-for-surface-machines

PLASTIC CHIPS

Plastic chips are used for the abrasion of sharp corners in non-metal products (copper, zinc-nickel alloys, bronze, aluminum, zamak, composite materials). Our plastic chips are classified and coded as low-medium-high. They have a maximum abrasion-grinding rate. They provide an economic advantage thanks to their long-lasting structure. Our plastic chips can be prepared in various compositions depending on the desired surface quality. Our plastic chips make the surface ready for polishing with the abrasion process and shorten the polishing process. All the raw materials we use comply with the European standards. We have fully automatic standard production. Please contact us for various geometric chip sizes that are out of the list. Our chips do not leave deposits on metal surfaces. We can make custom products according to your needs. Vibration exit water may contain 1-1.5% solid particles. It is ideal for systems with a treatment unit.

plasticmedia-for-surface-machines

UREIC CHIPS

These are the chips used for surface abrasion and deburring especially in soft metals such as zinc (zamak) and aluminum. They are suitable for pre-coating surface preparation. Our ureic chips can be prepared in various compositions depending on the desired surface quality. They can be produced with different types of abrasives. They have a softer structure compared to plastic chips. They have a maximum abrasion-grinding rate. They can be preferred as an economic alternative. We have fully automatic standard production. Custom production can be made according to your needs. Vibration exit water may contain 2.5-3% solid particles. In systems with treatment units, filter maintenance may be more frequent than plastic chips.

composite-media-for-surface-machines

PLASTIC POLISHING CHIPS

Our plastic chips can be used for polishing in some applications. Please contact us to learn more about it.

PORCELAIN POLISHING CHIPS

Our porcelain chips are used for the polishing of metal, non-metal, and composite materials in vibratory machines or drums. The chips are of various geometric sizes and selected according to the geometric structure of the material.

Drying granules

Drying granules are used in vibratory dryers to dry wet metal surfaces. Thus, the wet parts that come from the vibration process become more resistant to corrosion. Granules are made from maize plants. Drying granules are of various sizes and granular particle sizes are selected according to the materials. Our drying vibratory machines provide a more polished surface by rubbing the surface as well as the metal drying process. Our granules are dust-free. They do not leave dust particles on surfaces. They are available in bags of 20 kg.

granules-for-surface-polishing-machines

The sizes of KAYAKOCVIB drying granules:

CODESIZESMICRONS
MG 046,5 – 8,0 mm6500 – 8000 microns
MG 063,5 – 6,5 mm3500 – 6500 microns
MG 082,5 – 3,5 mm2500 – 3500 microns
MG 101,6 – 2,5 mm1600 – 2500 microns
MG 121,0 – 2,0 mm1000 – 2000 microns
MG 160,8 – 1,5 mm800 – 1500 microns
MG 200,6 – 1,0 mm600 – 1000 microns
MG 300,25 – 0,8 mm250 – 800 microns
MG 800,18 – 0,6 mm180 – 600 microns

WALNUT AND PECAN GRANULES

They are used in various applications especially in the jewelry industry. Various grit sizes are available. They are available in bags of 20 kg.

ABRASIVE-POLISHING PASTE AND ABRASIVE GRANULES

PURPOSE OF PASTE:

It is the vibration auxiliary consumable used for obtaining a surface close to the polishing quality according to the standard polishing process. It also increases the deburring speed on vibratory machines. There are various compositions for faster abrasion. Abrasive granules are particles used for surface grinding or for creating roughness on the surface. Various grit sizes are available. Please contact us for usage and quantity. They are available in containers of 20 kg.

GLASS BEADS

They are micro-particles that prevent flat and smooth surfaces from sticking together. They separate the parts that may stick or touch each other in the vibratory machines, during the tumbling process. They are selected in different microns according to the application. They are available in carton pouches of 25 kg.

see. How is the drying process done?

see.What are the properties of KAYAKOCVIB® drying granules?

see.How do I know when the stone and granule change time?

Surface treatment liquids

Liquids are used in the following processes in vibratory machines:

  • Pre-degreasing
  • Descaling
  • Deburring
  • Polishing
  • Corrosion prevention

Various derivatives of liquids are available and they are selected according to the applications. All our liquids are environmentally friendly and do not harm human health. Please contact us about the usage and quantity of vibratory machines. Our liquids do not contain any paint that may mix into wastewater or ingredients that are not in compliance with discharge standards.

liquids-for-surface-machines

LIQUIDS AND THEIR FEATURES

CODE: 028-S

It is used for pre-degreasing purposes. It can be generally used for all metal and non-metal surfaces.

It is used for degreasing the surface before deburring and preparing the parts for deburring or polishing.

pH: 3-4

They are available in plastic drums of 30 kg.

CODE: 028

It is used for pre-degreasing and descaling. It can be generally used for all metal and non-metal surfaces.

It is used for degreasing the surface before deburring and preparing the parts for deburring or polishing. It is a strong acidic degreasing liquid.

pH: 1-2

They are available in plastic drums of 30 kg.

CODE: 943

It is a surface treatment liquid used for deburring and polishing of iron and iron alloy (ferritic) metals. It prevents corrosion during vibration and provides effective polishing.

It has a high corrosion prevention effect.

pH: 9-10

They are available in plastic drums of 30 kg.

CODE: 085

It is a surface treatment liquid used for deburring and polishing of non-ferrous metals (Aluminum-Zamak-Zinc Nickel alloys). It provides effective polishing.

pH: 10-10,5

They are available in plastic drums of 30 kg.

see. Which liquids should be used in deburring?

see. How much liquid do I use during surface treatment?

OTHER LIQUID DERIVATIVES

Custom-made liquids can be developed for various applications. You can contact us for more information.

POWDERS USED IN OUR WASTEWATER TREATMENT SYSTEM

Flocculating Powder.

  • Ceramic Media
  • Corn Granules
  • Plastic Media
  • Porcelain Media
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